High Vacuum Metallizing Machine DGK36

Kolzer DGK36: Advanced High-Vacuum Metallization Machine – Immediate Availability Kolzer DGK36 is a high-performance high-vacuum metallization machine from 2020, offering a large working chamber and advanced vacuum systems. Available immediately, it ensures precision and repeatability of coating processes for demanding industrial applications. Product Information Manufacturer: Kolzer S.r.l. Price: EUR 199,000 (ex-works, warehouse in Skoczów, Poland) Year of Manufacture: 2020 Condition: Available immediately Detailed Technical Specification The Kolzer DGK36 machine is designed for optimizing high-vacuum metallization processes. Its advanced design and equipment guarantee high operational efficiency and reliable repeatability of coating applications, which is crucial in industrial applications requiring the highest quality surface finishes. Chamber and Loading System Configuration The machine is equipped with the following components, ensuring optimal working conditions and process efficiency: Horizontal steel chamber: Diameter: 1000 mm – provides significant working space, allowing for the processing of various large-sized parts. Depth: 1280 mm – allows for simultaneous processing of multiple items or larger components in a single production cycle, maximizing throughput. Loading/unloading trolleys: Quantity: 2 (two) trolleys in a horizontal configuration – streamline the quick and ergonomic exchange of production batches, minimizing machine downtime and increasing operational efficiency. Processing and Coating Systems Advanced systems ensure precise and efficient coating processes: Rotary systems: Quantity: 2 (two) rotary systems with a satellite holder system – guarantee uniform coverage of part surfaces, which is fundamental for achieving consistent and high-quality coatings, eliminating issues with uneven material deposition. Metallization system: Quantity: 1 (one) system – dedicated to the precise application of metallic layers onto various substrates, ensuring optimal coating parameters. Plasma activation system: Quantity: 1 (one) system – enables effective preparation of part surfaces before the metallization process, significantly increasing the adhesion and durability of the applied coating, improving its performance characteristics. Advanced Vacuum Systems The machine is equipped with advanced vacuum pump systems that guarantee the achievement and maintenance of the required vacuum level, crucial for the quality of the metallization process: High-vacuum diffusion pumps: Quantity: 2 (two) pumps with a capacity of 5000 l/s each – ensure rapid achievement of high vacuum in the working chamber, reducing production cycle time and increasing overall efficiency. Rotary vane vacuum pump: Quantity: 1 (one) pump with a capacity of 255 m³/h – responsible for preliminary pumping and vacuum maintenance, forming the basis of the vacuum system, ensuring stable working conditions. Roots vacuum pump: Quantity: 1 (one) pump with a capacity of 2550 m³/h – supports the operation of diffusion pumps, significantly accelerating the pumping process and achievement of the target vacuum, which is key to process efficiency. Functionality and Automation The Kolzer DGK36 machine offers a range of advanced features for automating and optimizing the production process: Automatic work cycle: Enables repeatable and unattended process execution, leading to increased efficiency and reduction of operator errors. Automatic vacuum regulator: Precisely controls the vacuum level in the chamber, ensuring optimal conditions for each stage of the metallization process, which is crucial for coating quality. Industrial automation system: Ensures stable and reliable machine operation in production conditions, with the possibility of integration with other plant systems, facilitating production management. Integrated soundproofing and absorbing system: Reduces the noise level generated during machine operation, contributing to improved working conditions and compliance with safety standards. Start pack for metallization: Includes essential starter materials, enabling immediate commencement of coating processes after machine startup. Stainless steel guards: 2 (two) guards protecting the working chamber from mechanical damage and contamination, increasing the device's lifespan and the quality of coated parts. Frequently Asked Questions (FAQ) What types of materials can be metallized using the Kolzer DGK36 machine? The Kolzer DGK36 machine is suitable for metallizing a wide range of materials, including plastics, glass, ceramics, and metals. The precise application depends on the chosen metallization system and process parameters, allowing for versatile use in various industries. What is the maximum size of parts that can be processed in this machine? Thanks to the horizontal chamber with a diameter of 1000 mm and a depth of 1280 mm, the machine allows for processing of significant-sized parts. Exact dimensions depend on the arrangement on trolleys and satellite holders, allowing for flexible adaptation to production needs. Does the machine require specialized installation and operation? The machine features an integrated automation system and an automatic work cycle, which simplifies operation. However, operator training by qualified personnel from the manufacturer or distributor is recommended to ensure optimal utilization of its capabilities, work safety, and maximum process efficiency. What are the possibilities for expanding or modifying the machine? Although the machine is equipped with advanced systems, expansion or modification possibilities should be consulted directly with the manufacturer, Kolzer S.r.l., to ensure compatibility, maintain warranty, and optimally adapt to future production needs.