Complete eMotor Final Assembly Line (FAL) PIA Automation (2020) - Poland

Complete Electric Motor Final Assembly Line (FAL)

Complete final assembly line (FAL) for electric motors (eMotors), covering 25 operations from OP10 to OP290: robot loading of components (KUKA KR150 R2700), induction shrinking - joining the stator into the inner housing (TOX 10 kN press), cooling tunnel, X-ring / D-ring seal assembly, outer housing pre-assembly (BOSCH spindles), joining inner into outer housing (TOX 30 kN servo press with TMC scanning), rotor magnetization and measuring (MAGSYS), A-shield pre-assembly with precision press-fitting of rotor, bearing and resolver (TOX 30 kN servo press), wedding of the A-shield to the outer housing (TOX 10 kN), final screwing with oil dosing (BOSCH screwdriver with position encoder), interconnector assembly, rotor cooling cover assembly (TOX 10 kN + Festo press), handling to the EOL loop, end-of-line electrical test (high-voltage hipot tester ETL ATS 400, HIOKI RM3545 resistance measurement, Reilhofer EOL analyser v3, Sinamics S120, Yokogawa DL850 + WT1800), dual-channel leak tests (Innomatec 902, vacuum + overpressure), eMotor rotation and marking verification, laser marking + stamping (Arex laser, ADT stamping machine, Keyence camera), transport cover assembly, packaging and final control (DALMEC manipulator) and reintegration.

Cycle time 86 s, TRP/OEE 85 %, line footprint approx. 855 m2. Line integration: PIA Automation. Magnetization unit verified from nameplate: MAGSYS magnet systeme MC3K82 s (year 2020), 81,900 Ws, 3,000 V. The line is currently not in use and is offered as a complete installation, located in Poland.

Technical Specifications

• Line type: complete final assembly line (FAL) for electric motors
• Process coverage: OP10-OP290 (25 operations, automatic / semi-automatic / manual)
• Cycle time: 86 s
• TRP / OEE: 85 %
• Line footprint: approx. 855 m2
• Line integration / layout: PIA Automation
• Loading robot: KUKA KR150 R2700
• Presses: TOX 10 kN and TOX 30 kN servo presses (induction shrinking, press-fitting)
• Screwing: BOSCH spindles x2, BOSCH screwdriver with position encoder + oil dosing
• Rotor magnetization: MAGSYS MC3K82 s (2020, nameplate verified) - 81,900 Ws, 3,000 V, 18,200 uF
• EOL test: ETL ATS 400 HV hipot tester, HIOKI RM3545, Reilhofer EOL analyser v3, Pilz safety, Sinamics S120, Yokogawa DL850 + WT1800
• Leak tests: Innomatec 902, dual-channel (vacuum + overpressure)
• Marking: Arex laser + ADT stamping machine + Keyence camera verification
• Handling: DALMEC crane/manipulator at packaging
• Control: Siemens Simatic S7-1500 (CPU 1515); HMI Siemens KP700 / TP1200 Comfort
• Pneumatics: Festo; safety: Pilz, SICK perimeter fencing

Condition and Availability

The line is an unused installation and is available for viewing by appointment. It is sold as a complete installation - dismantling and transport are on the buyer's side. Technical data is verified against the manufacturer's documentation; key equipment nameplate-verified (MAGSYS).

Price

Price on request. Contact: Marcin Białczyk, tel. +48 503 75 55 81, ***@**** - WeSellMachines. We will connect you with the owner and arrange an inspection.