Proizvodna linija za vibropresovane betonske elemente

Automated Production Line for Vibrated Elements with Hess RH 500 Press We offer a fully functional, automated production line dedicated to the production of concrete precast elements using the vibrated pressing method. The key element is the Hess RH 500 press (1998), ensuring high quality and production repeatability, ready for immediate implementation. Comprehensive Solution for Concrete Precast Manufacturers The presented automated production line is a technologically advanced solution dedicated to companies in the concrete precast industry using the vibrated pressing method. The central element of the system is the proven Hess RH 500 vibrated press, manufactured in 1998. This machine guarantees efficient forming of concrete elements while maintaining the highest quality and dimensional repeatability. The line is in 100% functional condition, allowing for immediate startup and commencement of production processes without the need for additional investments. Key Components of the Production Line Hess RH 500 Vibrated Press The heart of the line is the Hess RH 500 vibrated press, manufactured in 1998. This machine, in 100% functional condition, has been designed for maximum efficiency in forming concrete elements through the vibrated pressing process. It ensures high quality and dimensional repeatability of products, which is crucial for the production of building precast elements. Pallet Transport and Storage System An optimized system for managing pallet and material flow includes key elements for improving internal logistics: Pallet Elevators: Devices dedicated to stacking and efficient distribution of pallets, ensuring continuity of the production cycle. Steel Racks: 198 units of steel racks are available. Each rack is equipped with pallets with 12 wooden boards measuring 50x670x1200 mm. This system ensures optimal use of storage space and streamlining of logistical processes within the production line. Concrete Mixing System An advanced mixing system ensures a homogeneous concrete mix, and automation of control guarantees precision and repeatability of key production process parameters. It consists of the following components: Planetary Mixer: Zremb B303 model, ensuring high homogeneity of the concrete mix. Aggregate Spreader: A device for precise dosing of aggregate components. Aggregate Silos: 2 units of silos with a capacity of 60 tons each are available, allowing for storage of significant quantities of raw materials. Automated Control System: Controls the operation of the mixer and vibrated press, ensuring precision and repeatability of process parameters. Production Molds and Potential Output The line is equipped with a wide range of molds, enabling the production of various concrete elements, which translates into high production flexibility. The table below presents the available molds and their specifications: Element Category Specification / Dimensions Quantity per cycle Practical Significance Curbs 20x30x100 cm 2 pcs Standard size for many road and architectural applications. Curbs 100 cm length, 8x25x100 cm 5 pcs Optimal quantity for producing popular types of urban curbs. Curbs 100 cm length, 8x30x100 cm 4 pcs Larger width for specific design requirements. Curbs 15x30x100 cm 2 pcs Higher and wider curbs, ideal for applications requiring greater strength. Meba plate 2 pcs Specialized plates, often used in road and industrial infrastructure. Tiles 7x50x50 cm 2 pcs Popular size of paving tiles, allowing for quick surface coverage. Tiles 5x35x35 cm 3 pcs Smaller tiles, ideal for creating patterns and finishes. Pavers/Blocks 12x25x38 cm 8 pcs Standard size of paving blocks, allowing for efficient production. Specialized Elements (Curbs/Blocks with Specific Shapes and Angles) 80 degrees Beaton phase, Unistone 6o, 80 degrees Beaton without chamfer, Budizol 80, Holland 80 phase, 60 degrees Beaton phase, 60 degrees Rhombus, 80 degrees rectangular Starobruk, 80 degrees Starobruk wedge, 60 degrees Fish Scale, 60 degrees V-block, 60 degrees Holland, 80 degrees Holland, Unused 60 degrees Holland, 60 degrees Holland Dependent on mold Enables the production of elements with non-standard shapes and angles, crucial for architectural and landscaping projects. Complementary Elements Small 6x20x50 cm edge 14 pcs Small finishing elements, essential for complete space development. Technical Condition and Functionality The entire production line is in 100% functional condition, meaning it is ready for immediate startup and commencement of production without the need for additional investments in repairs or modernization. Frequently Asked Questions (FAQ) What is the main purpose of this production line? The main purpose of this line is the automated production of high-quality concrete elements using the vibrated pressing method, such as curbs, tiles, pavers, and other precast elements, utilizing the proven Hess RH 500 press. What are the key advantages of the Hess RH 500 press in this line? The Hess RH 500 press, manufactured in 1998, is the heart of the line and ensures efficient forming of concrete elements through vibrated pressing technology, guaranteeing repeatability and high production quality, which is crucial for building precast elements. Is the line complete and ready for immediate startup? Yes, the entire production line is in 100% functional condition, meaning all its components are operational and ready for immediate production startup without the need for additional investments. What types of concrete elements can be produced using this line and the available molds? The line is equipped with a wide range of molds, enabling the production of various elements, including curbs of different dimensions and shapes, slabs, tiles, pavers, and specialized elements with specific profiles and angles, ensuring high production flexibility.