Tech-Lak Automatic Spray Coating Line (2018), PTFE/Piston Coating, Siemens S7-1500, Ransburg 9060, 46 kW - Bielsko-Biała, Poland

Tech-Lak Automatic Spray Coating Line (2018) for Piston Coating

Complete automatic spray coating line built in 2018 by Tech-Lak (Techniki Lakiernicze, Poland), designed for spray application of Teflon (PTFE) coatings on pistons. The line handles 68 pistons in process (2 pistons per hanger, 34 hangers) with a cycle time of 30 s plus drying, depending on the application; TRP/OEE at 75 %. Control is based on a Siemens Simatic S7-1500 PLC, and the spray process uses a Ransburg 9060 HV1 high-voltage electrostatic system with a DeVilbiss AEMD-600 automatic applicator. The line was in production until 2024 and is located in Poland.

Technical Specifications

• Machine type: automatic coating line (electrostatic spray painting)
• Application: piston coating (Teflon / PTFE spray application)
• Year of manufacture: 2018 (last production: 2024)
• Quantity: 1 complete line
• Capacity in process: 68 pistons (2 pistons per hanger, 34 hangers)
• Cycle time: 30 s + drying (application dependent)
• TRP / OEE: 75 %
• Line dimensions (L x W x H): 7,500 x 5,300 x 4,600 mm (height without chimney; chimney approx. 4 m above roof)
• Weight: 14,000 kg
• PLC control: Siemens Simatic S7-1500
• Electrostatic system: Ransburg 9060 HV1 power supply with DeVilbiss AEMD-600-G-800FIX automatic applicator
• Spray manipulator: Parker ETH 32/300 ATEX electro cylinder with TURCK sensors
• Overhead conveyor: LOGCHAN 28-03/18A with 34 custom paint hangers
• Ventilation unit: Clima Gold OPTIMA NW-1-L-RE-CHf/He-SP/FW-We-1200/1200 (air handling sized by the paint shop manufacturer for drying chambers and paint mixing room)
• Paint supply: DURR pneumatic agitator and pressure tank, GRACO TRITON diaphragm pumps (resin, hardener, solvent)
• Hot air system: Leister Hotwind Syst 142.645
• Safety: Keyence GL-R88H-T safety light curtains, Sapel gas detection system (GWT4 central + Euro-Unigas sensors)
• ATEX-rated components in the coating zone: SEW-EURODRIVE R07/II2GD drive (motor EDRS71S4/3GD/KCC/TF/VE), Festo ATEX valves, Parker ATEX cylinder
• Compressed air preparation: Beko RA 190NEW refrigeration dryer
• Machine manufacturer: Tech-Lak / Techniki Lakiernicze, Poland (coating, drying, automation systems)

Condition and Availability

The line is sold as a complete installation, consistent with the documentation. It is still connected to power and utilities (compressed air, water, sewage) and no component requires servicing before restart. The line stands on an industrial resin floor. It is available for viewing by appointment; dismantling and transport are on the buyer's side. Year of manufacture and technical data are verified against the manufacturer's documentation (DTR).

Media and Connections

• Electrical supply: 400 VAC, 50 Hz, 46 kW total
• Compressed air: max 8 bar, demand approx. 5 m³/h
• Water consumption: approx. 180 l per wash cycle, closed-loop system (washing parameters dependent)
• Ventilation: Clima Gold OPTIMA air handling unit (type NW-1-L-RE-CHf/He-SP/FW-We-1200/1200)

Documentation

• Operating manual (DTR) for the complete line - yes, paper version
• Electrical and pneumatic schematics - yes (part also in PDF)
• EU Declaration of Conformity - yes
• Component manuals: Ransburg 9060 HV controllers and AEMD-600 applicator, Parker ETH ATEX, SEW ATEX drives/gears, Festo ATEX valves, DURR agitator/tank, GRACO Triton pumps, Leister Hotwind, Beko dryer, Wika IS-3 transmitter - yes
• Technical drawings: line construction, overhead conveyor LCH-00.20 - yes

Dimensions and Pickup

• Length: 7,500 mm; Width: 5,300 mm; Height: 4,600 mm (plus approx. 4 m chimney above the roof); Weight: 14,000 kg
• Pickup: dismantling and transport on the buyer's side (EXW)

Price

Price on request. Contact: Marcin Białczyk, tel. +48 503 75 55 81, ***@**** - WeSellMachines. We will connect you with the owner and arrange an inspection.

Fastest contact: WhatsApp +48 503 75 55 81 (Mon-Fri 8:00-16:00).